January 31st - Water, water everywhere...

... and Jeez, I need a drink. Arrived at the build late morning to discover to my horror that we'd not closed the patio doors, and the gales in the night had blown them open and flooded the living room. Piles of sodden cardboard and a huge puddle on the oak boards. Some of the joints have swollen and the floor is now very bumpy. Swore colourfully for a few minutes then got stuck into sorting the mess. Soaked up what I could with cardboard, in the absence of towels or mop, then plugged a halogen heater in and left it for the day. By knock-off it had dried to a surprising degree. The joints are still wet and swollen, and it'll be a nervous wait to see whether it will all flatten down as it dries out.
To continue a soggy theme, Jim turned up to commission the heating system. We switched on the water and immediately discovered a few minor leaks, mainly in the waste from the basins and cisterns, where I had assumed that the washers would form water-tight seals, but where Jim says standard practice is to augment them with silicon. We then set about filling the radiators. All was going fine until I tried to bleed the towel rads in the bathrooms. It turns out that somehow the radiators in both bathrooms, the lounge and the master bedroom are completely unconnected to anything except each other - with no connection to any water supply! Bit of a disaster, and I had visions of having to open up the ceiling in several places to try to sort it all out. I was sitting with my head in my hands in the shower room (well - almost) when I suddenly realised that if I could link that towel radiator into a flow / return circuit in the tank cupboard immediatly behind it, it should solve the problem and get all four going. That is, assuming all four are connected together.
I had to speed home at 6, as John Donnelly, a running pal from Glasgow who helped with the straw-baling back in September, was turning up for a couple of days. Tomorrow will be quite crucial, and could be either a triumph of a nightmare. Not sure how much kip I'll get tonight...

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January 30th - Partial move-in

Having decided to delay our move by a week or two, we kept the van we'd booked and shifted a load of already-packed boxes and some of the surplus furniture (freezer, spare fridge, spare dish-washer, sofa etc). Lovely warm sunny day. Also used the van to collect a load of doors, a worktop and a kitchen unit for the utility room from Howdens and return the unwanted kitchen components.
Upstairs now almost finished, and looking lovely now that it's been swept.

January 29th - catch-up

First diary entry in several days. Last night I finally got home at 1am after a bit of a marathon wiring the boiler (which involved lifting the vinyl floor in the pantry and squeezing through the tiny hatch to access under the floor and pull a cable for the cylinder thermostat).
We were supposed to be moving in tomorrow, and had booked a van and lined up a small army of helpers. That was until our landlord pulled a bit of a flanker. He turned up this morning and informed us that we are required to give three months' notice, rather than the one month we provided. Can't understand why he waited until the day before we were moving, when we gave him a letter a month ago. The result is that we've decided that since we have to fork out another £600 (he's letting us off with two months' notice) in rent on this place, we might as well use it for a while and make the move a bit more relaxed and less of a stress. Who knows, we might even have a phone connected before we move...
Over the last few days a huge amount has been done on the build. The boiler and hot-water cylinder are now installed (by Jim Lauder, a local plumber, and seeing the spaghetti of pipes, I'm very glad I didn't tackle it myself!). The shower is in place (thanks mainly to Melvin, with a bit of help from me) and I've done a fair bit of joinery, skirtings, architraves and a very pleasing oak window sill in the dining room. I've also floored the utility room and the cupboard under the stairs, and Carlo, a local joiner gave me a hand at the weekend to fit doors on all the bathrooms. Rob the painter came back to paint the cupboards and touch up any knocks we'd made. He was horrified and a bit grumpy at the state of the walls, which are pretty mucky in places and liberally pock-marked. I think we probably had the painting done too early. He did what he could with the small amount of remaining paint, and said he'll come back when we've completed the moving in process. The paint does seem to mark incredibly easily, and with the four children dragging hands along walls, I think it's going to look pretty tatty pretty quickly.
I've hardly been taking any pictures, mainly through lack of time and inclination, and partly because my camera battery has packed up, and a full charge only lasts about ten shots.
I think I might have finally cracked the mysterious leak in the patio door. I had a good look at the design, and decided that the gasket where the bottom of the door meets the frame was crap. It was very thin, and didn't seem to be compressed at all when the door was closed. I removed it and replaced it with two strips of self-adhesive foam draught-excluder. Today it rained for several hours, and not a drop came in. I can hardly contain my excitement. I also switched all power off and installed proper 25mm tails between the metre and the fuse-box, in place of the much thinner cable I'd used temporarily. This was fine for when we were just using a power-tool and a few lights, but now the house is ready for full load (simultaneous washing machine, cooker, dish-washer etc)
I've gone back to the building society and asked to borrow and extra £10,000. This necessitated another valuation (and another £75 fee), but it should just about get the place finished, although a good bit of the landscaping will have to wait till the spring or summer.

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January 25th - Boiler and joinery

Another big day on site. The much-awaited installation of the boiler was scheduled, and Jim the plumber from Morebattle turned up first thing. I led him with trepidation into the utility room to show him the provision I'd made for it, and to my considerable surprise, he didn't snort with derision, but acted as if it was exactly as he would have expected. I worked alongside him for large chunks of the day, first cuttng an access hatch in the floor so he could connect to the drain underneath, and then hurriedly closing it all up again when he'd made all his copper connections. This was quite a procedure, as I had to cut and fit the sub-floor around all his pipes, seal it all with expanding foam, fill the floor-cavity with insulation, then repeat the cutting and fitting (and a bit of dwanging for good measure) with the chipboard flooring. I had to do all this at a clip while he was doing something inside the boiler, so he wouldn't be standing idle.
Melvin was dispatched to Galashiels for a flue extension, but made the 60-mile round-trip and, due to some breakdown in communication, came back without it and had to make the entire journey a second time. Hardly a great use of his time! He's struggled with his motivation over the last couple of days, possibly because the end is very close, or possibly just because he's done his first five-day week since Mal left in October! At any rate, after connecting the bathroom WC and securing it and the downstairs WC to the floor he was making rumblings about calling it a day (or rather a half-day). I persuaded him to stay on and prepare the ground out the back for the oil-tank (the digger driver had already taken a large bite out of the bank).This seemed to enthuse him a little more, and after levelling it, pouring a couple of barrow-loads of type 1 and dumping some blocks, he packed up and left.
Jim and I had managed to cock up the cutting of a hole for the flue. The hole in the internal wall and the one in the external wall didn't line up. Where it should have come through the external wall was bang centred on a structural timber. This cost me a couple of hours as I had to remove a couple of cladding boards, brace around the structural timber with horizontal trimmers and a stud either side, and then cut the timber to make an exit for the flue. Opening the wall up like this had a silver lining in that it gave me the chance to fill the metre-square cavity behind with insulation.
When we were doing the straw back in September I formed a big box and lintel in the straw cavity and left this empty as I didn't want to have to take the flue through straw. Now, with the exact position of the flue fixed, I was able to fabricate a 200mm square box around it and fill the big void with straw, and the space immediately around the flue with fibreglass. As the flue draws its combustion air through the outer-most of its concentric pipes, the surface doesn't heat up, but I wanted to surround it with something non-combustible just incase.
In between all this I cut and fitted architraves in the snug, dunny and lobby and finished the skirting in the open-plan area.
We've arranged an oil-delivery for Tuesday morning, so the priority now is to get the tank in position. The weekend forecast is fairly benign, with possible light rain. Next Wednesday's move looks vaguely possible, given a following wind. Anna has no qualms, but my paucity of imagination is leading to huge misgivings...

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January 23rd & 24th

It's getting harder and harder to find the time to keep this going! Melvin and I are battering away, working long hours to try to wade through the list of things that need doing before we move in next Wednesday. He's now finished installing all the radiators, including the two towel rads in the bathrooms, which he hates, and which took him a large chunk of yesterday. We had to open up one of the walls (through the water-tank cupboard behind it) to put a supporting timber in to take the weight of a radiator full of water. I've been pottering on with finishing joinery, mainly skirting and door-frames, but also an oak hatch in the lobby, and, today, the first of the architraves, the timber for which arrived this morning.
The boiler and oil-tank came yesterday, and is sitting in the snug waiting for Jim to come and install it tomorrow.
I had an email from Building Control today, which was the first sign for months that they are doing anything. Apart from asking for an additional £360 fee (to add to the other additional £220 fee - and which they can bloody well whistle for), they have come up with four pages of bullet points they want addressing. Most of these are just things they need adding to the drawings. One is a request for guidance / literature on the use of timber in strawbale construction, so while asking for an extra £360 to do the job they should already have done, they're asking me to do it for them! Still - I suppose that's what we pay our average £1500 council-tax for. Nothing in the email is any cause for concern, but it's something I'll have to find the time to address.
BT have run into problems laying a cable to the site. The new cable they're laying down the valley is all underground, and they've no way of bringing it across the narrow stone bridge out on the road. Whatever they do to get around this, it's going to delay things, and there's now no chance of having the phone connected by next Wednesday. This means that I'll have to find office-space elsewhere, possibly in the house we're renting, if it's available for another month. More expense!
Melvin has finished insulating the loft, which now has 340mm of fibreglass on the floor, compared with the 200mm set out in the building regs.
While all this has been going on, Walker Groundworks have finally pitched up and started the landscaping. The priority is to get a decent surface down for vehicular access to the site. It's been getting very tricky driving out at night, with the steep slope impossibly muddy and slippery. The type 1 bottoming(!) they've spent the last two days spreading has already made a huge difference.
With no sign of our mains water connection, and the memory of Hamish's horrendous water-borne gut-rot of 2006 still vivid, we've decided to use bottled water for drinking and teeth-cleaning for the time-being. The spring that is currently feeding the house has plenty of pressure, and has been used by our neighbours for drinking for years, but we're reluctant to use our un-immune weans as guinae-pigs.

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January 22nd - Insulation & joinery

Blimey - seem to have missed three days' blogging. It's all a bit of a blur now. Just eight days to go before we move in, and thre's still heaps to do. Melvin's being aTrojan - endless good-humoured (although he swears loudly - alot!) and incredibly versatile, skipping from carpentry to plumbing to cleaning up and back to carpentry with virtually no instruction needed. A real asset.
Over the last few days I've been fitting the kick-boards to the kitchen units, cutting and fitting skirting and door-frames, wiring the external lights and various other bits and bobs. Melvin's created a hatch in the lobby floor, plumbed in the stop-cock and non-return valve and closed up the utility-room floor, laid 10 rolls of 170mm deep insulation in the loft (with another 170mm to go on top) and numerous other sundry tasks. We have a list we're gradually working through, but it seems that we can never quite finish any of the jobs on it. No doubt it will all come together in a rush at the end - at least that's what always happens on the telly!
The boiler still hasn't arrived, but after a couple of very acidic emails that I sent last night, I was promised today that we'll have it by lunch tomorrow. Jim the plumber has been booked to install it on Friday.
The landscaping is set for tomorrow, and Gregor dropped the digger off today to prove it. Today our temporary water supply, which runs above ground for a few metres, was frozen, which may be a bit of a problem if it becomes a permanent water supply! Need to sort that one out with Neil...

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January 19th - plumbing

The family had a panto to see in Edinburgh, and after packing them off I headed to the build for a good uninterrupted day. Yesterday's carpentry had made a huge amount of mess, so I had a good sweep-out of the ground-floor. The 20 rolls of insulation that arrived wet have more-or-less dried out, so I ferried them one-by-one up to Ellie's room, handy for rolling out in the loft. They'd been a bit of an obstacle downstairs, and it's nice to be able to move around the place properly again.
That lot took me till about lunchtime, and after a short break I got stuck into the kitchen plumbing. The waste kit for the sink unit was pretty involved and took quite a while. The supply to the taps was a doddle by comparison. The sink and taps look great, but I had no camera again.
At long last I was in possession of all the necesary bits for the bathroom WC. The cistern for this is wall-mounted, and connects to the pan with a highly polished chrome pipe. There were no timbers in the wall where I wanted to mount the cistern, so I used butterfly fixings, and will drill a hole through the back of the cistern to fix it to a stud when I have a diamond-tipped drill bit. Although the tiling behind the bath isn't quite finished, I couldn't resist plumbing that in as well, and will have to undo the waste-pipe temporarily to finish the tiling tomorrow.
Yesterday I foolishly told Melvin that we're running out of things to do, but having made a fresh and very scary list that has to be knocked off in the next ten days, I texted him to put him straight!

January 18th - Kitchen worktops mostly

No time to blog. Photos below, and diary to follow later...

Sorry about that. I worked a full day with Melvin, and arrived home to find the family in a state of collapse. Oscar had a temperature of 40 degrees (104 in old-money), which refused to respond to paracetamol. Trying to deal with it, and long periods on hold to NHS 24 left no time for frivolities like blogging.
As you'll see from the photos, Melvin and I spent a large part of the day installing the kitchen work-tops. This involved some precise and very enjoyable joinery, using a router and a biscuit jointer borrowed at the last minute from a mutual friend (thanks Patrick). The clamping system is pretty clever, and the end-result was very pleasing. To cap the day off I wired in the hob. Managed to fit door frames to the snug and the bathrooms too, so a good productive day.

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January 16 & 17th - Flooring, radiators & door-linings

Two days to report. Melvin was with me yesterday and spent the day fitting radiators and the downstairs WC door-frame and grouting in the bathroom while I somehow managed to use up a whole day on the last few fiddly bits of flooring (including the lobby) that I though would take a couple of hours.
I was on my own today, and only had about four hours on site, during which I fitted door-frames to the pantry, utility-room, lobby, Hamu's bedroom and the shower-room, and cut and fitted oak thresholds everywhere where vinyl flooring meets oak. Anna brought the twins over briefly and did a bit of clearing up, but the wee men are still pretty unwell and weren't coping with being out of bed, so she took them home again.
I'm being messed around by Plumbing Supplies Ltd, who should have delivered our boiler and oil-tank several days ago, and keep fobbing me off when I chase them.
We've set January 30th as our moving date - less than two weeks away. Difficult to see how it's going to happen, but we'll see. I predict a mad and stressful end to the month...

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January 15th - flooring and radiators

Had a late start after a horrendous interrupted night. Anna had to take Oscar to the doctor with a raging fever, while I looked after Toby at home. On my way to the plot at 10am I discovered Melvin asleep in his car at the side of the road, so my fears that he would have turned around and gone home when I wasn't there were unfounded.
A delivery of radiators arrived just as we did, and Melvin spent the day hanging them all. I floored the snug, and was almost finished by the time I had to leave at 3pm for school runs etc.
Farmer Neil filled the big hole out front, and another in the field behind, and BT assured me that the engineer who told me that it would be weeks before my line was connected wasn't in possession of all the facts, and that it should be done any day now.
Having trouble with the boiler suppliers, who have so far failed to deliver, ane seem to be avoiding my phone calls.

Jaunary 14th - Bits and bobs

Had Melvin back on site today, which was a boost. We spent a couple of hours pulling the BT cable through the ducting from the house to the manhole at the roadside about 70m away. This involved all three of us (including Anna), Melvin pulling at the manhole, Anna holding the 200m drum of cable on a pole so it could spin and muggins here under the floor feeding the cable into the duct, where it tended to jam.
The rest of the day was spent on bits and pieces, Melvin fitted the utility-room radiator and tiled behind the bath(his first attempt at tiling, which all looked pretty good while I cut the skirting for the upstairs lounge and fitted an architrave on the outside of the patio doors to se if it stops the leak. Can't work out where the water's getting in, so am having to use a process of eliminationto trace it.
I went back to the plot at 8pm and worked till after midnight flooring the living room, which is now finished apart from a strip where the patio-door is leaking.

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January 12th - skirtings

A pretty wild day with steady rain driven against the front of the house by a strong southerly wind. I'd been wanting a day like this, as both the front door and the front patio doors have been letting a little water in, and I wanted to find the reason and fix it before finishing the flooring. The front door was easy. Mal cut a rebate at the bottom of the door when he was installing it, and all I had to do was to fit some stormseal foam (draught excluder) which acts as a gasket between the door and the bottom of the frame. This seemed to work a treat.
The patio doors are a different matter entirely. I'd already had a couple of half-hearted looks, and last night was struck by the horrible thought that perhaps the water was seeping through the reveal beside the patio doors from the straw, which would signify a pretty major leak in the roof and the catastrophic prospect of a wall full of sodden straw. To check this, I cut a hole in the reveal just above floor-level, where it will be hidden by the skirting. Behind the plasterboard, the structural timber was damp to about three inches above the floor. I then drilled a 40mm hole through the OSB, into the straw cavity, and pulled out a few strands. I was very relieved to find that these were absolutely bone-dry. I looked and looked, but still can't find the point of ingress. Melvin's back tomorrow, so maybe he'll have a brain-wave.
I spent the rest of the day cutting and fitting skirtings in the downstairs WC, the master bedroom and Hamish's bedroom. It's a bit frustrating, as the timber has cupped a bit, making accurate mitre-joints almost impossible. I suppose that's why MDF is so popular for skirtings, door-frames and the like.
Cutting the mitres for the angled reveals took a bit of guestimation, but they actually worked better than most of the right-angle corners for some reason.
No camera again today. I'm very glad Melvin's back tomorrow. Perhaps it's the long days working solo, but for the first time since the project started in June, I found myself this evening looking forward to it being finished. It could be the pressure of having an entry-date just two weeks hence, and no heating system yet!

January 11th - flooring

Pressed ahead with the flooring. Andrew finished upstairs and the half-landing - beautifully, while I carried on downstiars until the oak boards ran out late in the afternoon. As with all other materials on the project, I'm going to need another 20 square metres of oak to complete the job. Ho-hum - another £500 goes whizzing out!
Before he left, Andrew helped me to take the patio-doors off and plane about 5mm off the bottom, to give them clearance over the flooring. As they were, they wouldn't have opened at all once the flooring is laid in front of them. Laying the flooring is one of those compulsive and addictive jobs. The very obvious and rapid aesthetic change make it very rewarding and enjoyable.
Insulation arrived from B&Q, who had it on offer at half-price, which brought it in marginally cheaper than anywhere else. It was in a van with a load of garden equipment, from which the frost had thawed en route, so the bottom end of each roll was pretty wet. Hopefully it'll dry out OK, but it might take a couple of days in the unheated house.
There's also a big pile of dressed timber for skirting and architraves impeding progress around the dining room. Anna oiled a couple of planks to see how it looks. Very light-coloured finish, and I'm undecided whether I like it or not. Anna does, so of course my opinion is purely academic!
No photos again, so you'll have to try to imagine a wall-to-wall sea of dark oak.

January 10th - elsewhere

I was back in bloody Morpeth today, chasing up the payment for the big security job I did last month, so didn't get anything done at the plot. In my absence, Andrew forged ahead and finished the flooring in Ellie's room and Hamu's room. Just the twins' room to do now, and upstairs will be finished. The timber arrived for skirtings and architraves, and the twenty rolls of super-itchy loft insulation are coming tomorrow. Any volunteers for THAT pig-of-a-job will be richly rewarded in heaven!

January 8th & 9th - Flooring

I've spent the last two days flooring like a Dervish, laying the oak downstairs while our neighbour Andrew does the same upstairs. He's a former full-time floor-layer who gave it up when he smashed a knee in a car accident. It's great to have an expert on the job, and some of the tips and techniques I've nicked from him have made a huge difference. He's about half-way through the five rooms upstairs, and I'm probably about a third of the way through the ground floor. I've hired a "Porta-nailer" machine which automatically punches nails into the tongue of each board at exactly the right angle, and tightens the floor up as it goes, making for a beautifully precise job, with the nails completely concealed. It's a marvel of a gadjet, and a snip at £35 for the week.
In the meantime, Anna's pitched up and done a couple of brief spells of external painting between school-runs etc. The front fascias are now all the same colour (black) which make quite a difference!
The photos below don't really do justice, as the colours are all to pot and the floor is very dusty, but you'll get the idea...

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January 7th - plumbing and floor-sanding

Didn't get anything done yesterday, as a puncture and a trip to B&Q in Galashiels ate up all the available time. Still, the trip to Gala was very worth-while, as I returned the unsuitable toilet that we'd bought in August for £190, and exchanged it for one at £60. Picked up a load of plumbing fittings, tiles for the shower and a couple of tools, and still came out with a £36 profit!
Armed with the right bits and bobs, I cracked on with the bathroom installation today. The biggest job was the shower-tray, which involved opening the floor up to run the waste pipe to the spot where the shower-trap has to be. Had to get the pipe through a floor-joist at an oblique angle, which meant a slightly awkward cut. The shower-room plumbing is now finished, as is the downstairs dunny. Just the bathroom WC and bath to do now, both of which are awaiting parts from Graham's in Berwick. Anna helped me lug the bath upstairs so I could work out the waste plumbing.
My last three hours on site were spent sanding the upstairs floors, to allow our neighbour Andrew to start laying the oak flooring when it arrives tomorrow. revolting job - I'd aborted it last week because I didn't have a mask. You'll see from the photos why I needed one!

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January 5th - electrics and bathrooms

Spent the morning finishing the upstairs ring main. This should have taken about 20 minutes, as I just had three sockets to fit. Having done that, however, I tested and discovered that the ring didn't have continuity, suggesting that there was a pair of cables hidden inside a wall somewhere where I'd intended to fit a socket, but which had been sheeted over without being brought through the plasterboard (nice one, lads!). Tracked the problem down to a corner of the twins' bedroom, took a punt, cut a hole and found them. Installed a socket here and tested again, with the same result. Investigation suggested that the break was now in Ellie's room, and once again I managed to cut a hole in exactly the right place. The ring was now complete, and I powered it up and tested all the sockets.
After lunch I delved in my delivery of plumbing parts and dug out the fittings I'd ordered for the bathrooms. The remainder of the day was spent installing the three wash basins. Two of them were fractionally too low to be screwed to the timbers Mal installed in the walls to support them, but I suspected that might be the case and had ordered some heavy-duty plasterboard fixings, which did the trick. The weight of the basins is taken by their pedestals, of course, but with our three terrors I thought the stronger the fixing to the wall, the better!
I finished the day with a lovely run up Hownam Law, just as dusk was falling.

January 4th - down-day

No work at the plot today, as Anna was working and I was on childcare detail. I did, however, splash out almost two grand on a boiler, flue and oil tank, which should arrive in about a week, and took delivery of the various traps and fittings that should enable me to crack on with the bathroom installations tomorrow. Also measured the loft floor-area so I can order the insulation. At 300mm (12") deep, it's going to cost around £400.

January 3rd - snow

No work at the plot today. Anna dashed over first thing to feed the horse after a night of snowfall, and promptly got stuck. I caught up with the day-job, which has reared its ugly head again after the Christmas break, and the kids spent the day in the garden.
We ran out of oil five days ago, and the house is now the same temperature as the garden.

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January 2nd - Plumbing & shopping

A frustrating day. I drove over the border to Berwick to take advantage of the fact that the English winter holiday ends a day earlier than the Scottish, only to find that Graham Plumbers Merchants were closed anyway. This meant I couldn't get the bits and pieces for the main bathroom. Instead I went to Doves and picked up a load of waste traps and other gubbins for the sinks and dunnies.
After a brief appearance at a neighbour's party I dropped in at the plot and quickly discovered that the traps were the wrong size (40mm instead of 32mm), the kitchen sink waste fitting didn't fit, the universal kitchen sink trap, which claims to fit "virtually all 1.5 sink units in the UK and Europe" doesn't suit ours, and the shower-room WC is designed for a waste pipe that comes from the wall, rather than the floor, as ours does. Of the 10 fittings I bought, only one was useable! Plumbed in the downstairs WC basin, just so I could feel that I'd achieved something, then raced home to order a load of replacement fittings from Toolstation before I missed the cut-off.
Harrumph!

January 1st - Electrics

A miserable day of incessant rain. My mood reflected the weather, and I found it very hard to get going. Everything I wanted to do needed materials. In the end I sanded the lounge floor, but stopped because I had no mask. None of the bathroom installation could be done, and in the end I resorted to installing the bathroom fans, shower-light and a couple of outstanding light-switches. One of these revealed a damaged wire in the pendant in the master bedroom, which turned out to have been pierced by an overly-long screw. As with all these things, it took me quite a while to track the fault down, but the repair was quick and easy.

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